Modernized Manufacturing Facilities
Production optimization, efficiency, and scientific manufacturing principles are built directly into the facility layout and equipment strategy. A flow-through manufacturing design, combined with rigorous quality-control systems, supports stable, repeatable processes across all programs. Advanced robotics, decoupled two-stage molding, and eDart process controllers further strengthen process visibility and control from shot to shot.
Sustained growth and expansion into new market segments have been driven by the capabilities enabled within this modern manufacturing environment—allowing more complex programs, tighter tolerances, and higher-volume production to be supported with confidence.
Facility Overview & Equipment
Located in Sterling, Illinois, the facility is designed to support scalable, high-performance injection molding operations:
- 100,000 sq. ft. manufacturing facility
- 30+ injection molding presses ranging from 50 to 780 tons
- Interchangeable press capable of vertical or horizontal molding
- Dual injection molding press
- eDart process controllers across molding operations
- Ultrasonic welding
- Hot stamping
- Pad printing
- Heat staking and heat welding
